Pail Packing Machine HST560
This equipment can be used for pail packing of steel welding wires Flux cored welding wires Aluminum wires, stainless steel wires, etc.
The main components of equipment includes Pay-off machine for bobbin, dancer, pail packing machine, bobbin takeup machine and electrical control system.
Main Components
Pay-off machine
Dancer
Take up machine including:
- Straightener
- Traction and feeding capstan
- Flying wheel
- Rotation table up/down and vibrating device
- Pail expulse device
Electrical control system
Specifications
Wire Dia.: Φ0.8-Φ1.6mm (The ellipticity of wire Dia. ≤0.005mm).
Speed: the design speed is 15m/s, and the natural working speed is 8-12m/s. The actual work speed is affected by wire material, diameter and linearity.
The specification of paper pail:
- Φ500mm×800mm (Dia.×height), the packing weight of wire is 0-250Kg.
- Φ660mm×750mm (Dia.×height), the packing weight of wire is 0-350Kg.
Straightener: the horizontal direction of 2 groups and the vertical direction of 2 groups. Each group have 13 killing rollers, total 52 rollers. And the killing roller processed with 608 bearing.
Drum: Dia. Φ560mm, horizontal installation (Horizontal installation of capstan shaft).
Wire feeding mode: wire is wrapped on drum by belt.
Pay off mode: the inverter drive AC motor, constant tension and active feeding wire.
For 800 bobbin, the driven motor is AC 22KW.
For 630 bobbin, the driven motor is AC 15KW.
Bobbin: Dia.: Φ630mm/Φ800mm. We can also design pay off machine according to customer’s different bobbins.
Air pressure requirement: ≥5MPa.
Power:
For 800 bobbin, AC380V/50Hz, 34KW (The actual working power is about 8KW).
For 630 bobbin, AC380V/50Hz, 26KW (The actual working power is about 6KW).
Space: 10000*2400*4300mm (Length*width*height),
Dimensions of equipment: 8000mm*2200mm*3800mm (Length*width*height).
Weight: about 6T.
Control system
System controlled by SIEMENS PLC, Touch panel is WEINVIEW.
Inverters are Inovance made in China, motors are made in China.
All parameters and speed control with full digital adjustment not use potentiometer.
The main low voltage electrical components using Schneider, relay using IDEC.
The main pneumatic componentsare FESTO and AirTAC products.
Quality Requirements for Welding Wire on Bobbin:
The welding wire must be produced by a straight wire drawing machine.
Raw material welding wire on bobbin:
Loose diameter>800mm, warping distance<30mm, welding wire diameter ovality <0.005mm, welding wire linear consistency.
After straightening the welding wire on the same bobbin and without any changes in the straightener.
The linearity of the same length welding wire remains consistent, with a change rate of ≤ ± 1% (It is required that the linearity of the welding wire on the same I-shaped wheel remains consistent).
