Pail Packing Machine HST1000
The HST1000 Pail packing machine is an improved version based on the HST560 Pail packing machine, and its performance is the same as that of the HST560.
The difference lies in that the feeding drum diameter of the HST1000 has been enlarged to 1000mm, with the purpose of reducing the curvature of the welding wire after passing through the feeding drum and improving the wire’s linearity.
Main Components
Pay-off machine for 800bobbin
Dancer
Take up machine:
- Straightener
- Traction and feeding capstan
- Flying wheel
- Rotation table up/down and vibrating device
- Pail expulse device
Electrical control system
Specifications
Wire Dia.: Φ0.8-Φ1.6mm (The ellipticity of wire Dia. ≤0.005mm).
Speed: the design speed is 15m/s, and the natural working speed is 10-12m/s. The actual work speed is affected by wire material, diameter and linearity.
The specification of paper pail:
- Φ500mm×800mm (Dia.×height), the packing weight of wire is 0-250Kg.
- Φ660mm×750mm (Dia.×height), the packing weight of wire is 0-350Kg.
Straightener: the horizontal direction of 2 groups and the vertical direction of 2 groups. Each group have 13 killing rollers and total of 52 rollers. The killing roller processed with 608 bearing.
Traction and feeding capstan: Dia. is Φ1000mm, horizontal installation (Horizontal installation of capstan shaft).
Wire feeding mode: Wire feeding mode: belt wrapped wire on capstan.
Pay off mode: the inverter drive AC motor, constant tension and active feeding wire, driven motor is AC 22KW (The motor power is compatible with the paying-off bobbin).
Bobbin: Dia.: Φ800mm. We can also design pay off machine according to customer’s different bobbins.
Air pressure requirement: ≥0.5MPa.
Power: AC380V/50Hz, 32KW (The actual working power is about 6KW).
Space: 10000*2400*4300mm (Length*width*height).
Dimensions of equipment: 8000*2200*3800mm (Length*width*height).
Weight: about 6T.
Control system
System controlled by SIEMENS PLC, Touch panel is WEINVIEW.
Inverters are Inovance made in China, motors are made in China.
All parameters and speed control with full digital adjustment not use potentiometer.
The main low voltage electrical components using Schneider, relay using IDEC.
The main pneumatic componentsare FESTO and AirTAC products.
Quality Requirements for Welding Wire on Bobbin:
The welding wire must be produced by a straight wire drawing machine.
Raw material welding wire on bobbin:
Loose diameter>800mm, warping distance<30mm, welding wire diameter ovality <0.005mm, welding wire linear consistency.
After straightening the welding wire on the same bobbin and without any changes in the straightener.
The linearity of the same length welding wire remains consistent, with a change rate of ≤ ± 1% .
it is required that the linearity of the welding wire on the same I-shaped wheel remains consistent.
